M2006P 6' 4 Roll Plate Bender Equipped with the CNC EVO Control (2017)

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M2006P 6' 4 Roll Plate Bender Equipped with the CNC EVO Control (2017)

71,700.00

$72,500

(909)476-8007

The ultimate evolution in the plate bending field. Two dragging rolls with hydraulic pinching granting a steady and precise material dragging. This plate bending machine is the easiest, the most versatile, most precise, and the quickest machine the market can offer. All parts are selected among the best brands in the world to grant: Precision, Long-Life and Versatility.

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SPECIFICATIONS AND CAPACITIES

Working Length: 6.725' / 80.7" / 2050mm
Bending Capacity: 0.230" / 6mm
Pre-Bending Capacity: 0.150" / 4mm
Standard Top Roll: 6.50" / 160mm (Diameter)
Side Rolls: 4.7" / 120mm (Diameter)
Dimensions: 10'-7" Length x 2'-9.3" Width x 3'-4.5" Height

Our latest line of 4-Roll Plate Bending Machines offer many decisive advantages. The Quantum Four Roll Plate Benders are the easiest to operate plate bending machines in the market - thanks to our ability to pinch the plate between the 2 central driven rolls, pre-bend the leading edge, and rolling the body of the part along with the trailing edge all in one direction and in one pass. The plate is kept square, without slipping, during both pre-bending and rolling cycles because of the constant clamping of the bottom and top rolls. This makes our four roll machine perfectly suited to be controlled by a NC or CNC control.


STRUCTURAL FEATURES:

  • Electro-welded steel frames worked on CNC working stations.
  • Rolls movement at variable speed from 0 to 100% (excl machines with electro-hydraulic controls).
  • High performance hydraulic motors, with energy saving planetary gearboxes.
  • Immediate stopping of all moments by overcenter valves.
  • Variable speed shaping side rolls (not included machines with electro-hydraulic controls).
  • Bending rolls by massive torsion bars.
  • Central rolls pressure setting by hydraulic valve, with the right pinching for every material thickness.
  • Hydraulic opening system for pipes ejection.
  • Top roll automatic balancing (for machine opening).
  • Rolls mounted on high loading bearings and double row rolls.
  • Pinching rolls double cambering, to correct the natural deflection of rolls during the working process.

 STANDARD COMPONENTS:

  • Integral hydraulic system, with all hydraulic protections at EC norms.
  • Electrical system complete with all “overload” protections at EC norms.
  • Mobile control console for a secure and correct position of the operator .
  • Hydraulic machine opening for the pipe ejection.
  • Multiple stop system that grants the best security.

This Quantum machine is reliable and effective. Side roll parallelism is maintained by a torsion bar system which connects both ends of the roll together, eliminating the weakness of extra encoders and hydraulic circuits. Our 2 central rolls are driven by hydraulic motors and high efficiency planetary gearboxes, coupled directly to the rolls. The Quantum solution (along with the rolls being mounted in low friction sealed bearings) greatly reduces the torque lost by clutches and synchronization systems used on other machines.


QUANTUM CNC EVO CONTROL (OPTIONAL):

Touch Command EVO is the latest version of our CNC system completely integrated with Quantum Plate Rolls, built through years of first-hand experience. The control retains its easy to use interface that our customers have enjoyed; underneath it there is a new extremely powerful engine which delivers a precision of control never before found on a plate rolling machine. This is mainly achieved by the new closed loop system, which constantly monitors the rotation and side roll positions.

There are some challenges when it comes to designing a true CNC control for a plate rolling machine: the main one is the difference in yield tolerances of the material being rolled. Quantum has taken the unique approach of designing a material library that can be adjusted to work specifically with the material you are receiving. This is done by making test bends with your specific material and inputting the diameters that were actually achieved.

Once this is done and the computer understands how your material reacts or springs back, it can accurately auto-generate programs of virtually any shape required with the material you adjusted the library for: round, square, triangle, elliptical.

We recommend Quantum's automated controls for high volume cylinder and shell production, or to roll complex shapes that are not easily reproduced by using manual machine controls. Multiple bends, variable radius bends, ovals and the like are some examples. 

Technical Characteristics of the CNC Quantum EVO:

  • Programs: virtually unlimited.
  • Steps per program: virtually unlimited.
  • Linux RTI operating system.
  • Integrated 3D graphical engine.
  • Quad core 1.6 GHz Arm low power fanless industrial.
  • SODIMM DDR Memory 1 GB Industrial.
  • Direct connection of the LVDS LCD display.
  • HDMI port for external monitor.
  • 15” 5W resistive touch screen.
  • 15” LVDS TFT new generation LCD Led display. 
  • Front panel with 4 USB 2.0 ports and 1 RJ45 Ethernet.
  • Automatic Synchronization Movements. 
  • Expandible I/O for additional axes.
  • Closed loop proportional valves control.
  • High speed 485 communication bus.
  • Automatic motor power Off for energy saving.

CNC Evo Features:

  • ASM: Automatic Syncro Movememts
  • ITD: Interpolation Trajectory Display
  • PBS: Proportional Bending System
  • OAR: Online Assistance Real Time
  • AOI: Automatic oil Indicator
  • VDS: Visual Diagnostic Software
  • CAN: CAN Communication
  • EPG: External program Generator
  • VGA: Video Signal Output
  • USB: Ports on the Frame of the CNC
  • RPC: Radiation Protection Components
  • UPS: Back Up Power Supply
  • TTL: Three Tests Libraries
  • ACF: Auto Calibration Function

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