Understanding the Benefits of Quantum Machinery Arc Meters
One of the most frustrating parts of metalworking is taking the precise measurements needed to make sure everything is exactly the right size. Sometimes, less than a millimeter’s difference can mean getting the job done right or having to do it all over again.
Metalworking machinery can work wonders when it comes to making metalbending and metalworking jobs easier, giving you the ability to take incredibly precise measurements that the pieces you manufacture will be exactly the right size from the first cut to the last.
In particular, Quantum Machinery Group’s line of arc meters provide users with a whole series of benefits and abilities that make them a must-have for any serious metalworker. Below, we discuss everything that sets the arc meters available through Quantum Machinery apart.
Instant Measurements
Quantum Machinery’s arc meters are high-end metalworking instruments that give users the power to get an immediate (and accurate) direct reading of the radii of any section of their current application.
Measure External and Interior Radii
One of the premier features of arc meters is that it allows users to measure both the external and interior radii within a section. Instead of taking the measurement of one radius and then determining the other through the use of a mathematical formula or looking up the information on a cross-reference chart (which opens the door for human error and the delays such errors cause), users of Quantum Machinery’s arc meters can determine the radius of both the interior and exterior of a section, giving them absolutely precise measurements without any additional work or calculation.
Measure in Different Units
Arc meters can be used to measure in both millimeters and inches. Instead of having to switch between tools sized to different systems of measurement, arc meter users can use the same device to take the measurements they need and record them in the scale they are currently using. It’s easy to switch between measuring systems, meaning users will be able to quickly and easily take measurements for multiple applications, speeding up the time it takes to complete their projects considerably.
Duplicate Arches with Easy
Perhaps the most impressive feat Quantum Machinery’s arc meters are capable of is giving users the ability to duplicate arcs that have already been measured. Once an arc meter has been used to take the measurements of an arc, that information can be used to make as many duplicates as is necessary to complete the task at hand. Quantum Machinery’s selection of arc meters gives users the ability to measure and create metal arcs with machine precision, ensuring that their metalworking projects will succeed.
Want to learn more about how Quantum Machinery arc meters can aid in metal fabrication? Contact Quantum Machinery Group today at www.quantummachinerygroup.com to speak with one of our customer service representatives or to request more information on our products, including the arc meter. If you have questions about whether an arc meter is the right tool for you, we’ll be happy to answer them!
Gas Forge Furnace Safety Tips
When it comes to molding steel parts for manufacture, nothing provides the necessary intense heat and metal bending capability like an industrial gas forge. Used by blacksmiths and other steelworkers to produce a variety of functional and ornamental shapes, modern gas forge furnaces are easier to use and significantly more efficient than their ancient counterparts.
Although the gas forge furnace has become a much safer tool, thanks to improvements in engineering over time, there are still a number of potential dangers that require great care and proper training to avoid. The following safety tips can help you operate your gas forge properly and prevent unnecessary accidents and injuries.
Safe Use of Gas Forge Furnaces
When using metalworking machinery in any capacity, safety is of the utmost importance. Always employ the following gas forge safety tips to reduce risk and actively prevent industrial accidents.
- Make sure that everyone who will use the forge is educated in furnace use and chemical nature of propane.
Education is the best prevention. Only experienced metal bending professionals who have been trained in safely using the forge and managing the propane tanks should be cleared to use the machine. Be sure that all users are aware of the basic chemical nature of propane and understand its unique risks and storage requirements.
- Never walk away from a hot forge.
Your gas furnace should always be monitored while in use. Always make sure that at least one person who is cleared to use the forge is present when the forge is hot, even if the fuel line has been shut off.
- Keep flammable items out of the forge area.
Even the tiniest spark from your gas furnace can lead to a fire, especially if you store flammable items in the same room with the forge. Keep wood, fabric, cleaning supplies, and other common flammable items away from the forge area, and be sure to keep a chemical fire extinguisher on hand in case of an emergency.
- Regularly inspect your gas forge furnace and propane cylinders for damage or wear.
Prevent breakdowns and keep your forge in optimal shape by scheduling regular inspections and performing any necessary maintenance. Make sure that only sufficiently knowledgeable individuals perform this inspection and maintenance. Any significant damage could lead to risky malfunctions, and any buildup of dirt or dust could combust without warning.
Trust the Safety and Efficiency of the Quantum Nargesa H1, H2 and H3 Furnace
The Quantum Nargesa H2 furnace is a propane-powered gas forge ideal for heating and reshaping steel parts. Featuring two independently-functioning burners, a working temperature of 1300º C, adjustable pressure, and much more, our industrial H2 propane forge has the power and flexibility needed to create high-quality molded steel products.
Safety features include a pressure reducer, flame check valve, thermal device valve, metal safety screen, easily replaced standard components, a fully mounted design, and careful packaging to prevent damage during shipping.
Whether you're an independent blacksmith or a large manufacturing company, trust the quality gas forge furnace products from Quantum Machinery Group. To learn more about the Quantum Nargesa H2 furnace or any of our other metalworking machinery, browse the products on our website or call us at (909) 476-8007.
Everything You Need to Know About Power Hammers
Do a brief search on YouTube for the words “hydraulic press.” You will quickly discover that, strangely, society seems rather obsessed with watching presses smush everything from pencils to even diamonds. Those of us in industry know that’s because it’s easy to marvel at the sheer force hydraulics provide—this metalworking machinery is simply impressive to watch and use.
For as much power as a hydraulic press exudes, it simply isn’t always the best tool for the job. Primarily, it’s slower, and that can slow a shop down so much that it’s no longer efficient. Instead, many shops use high-impact, high-pressure power hammers. Both devices operate on the same technological basis, but there are differences.
Power Hammer Basics
What the heck is a power hammer, anyway? This technology isn’t new; in fact, it harkens back throughout human history much further than even the hydraulic press. The original power hammer was often called a forge hammer, and it relied on steam to build pressure and propel the device, but today’s versions use pneumatics or electricity instead.
How a power hammer operates is simple: Like a hammer, it quickly travels downward when force is applied on the opposite side, striking whatever object you place under it. Because they use some form of pressure that builds up force first, the strike occurs much faster and with far more force than if you were using a hand hammer or even a hydraulic press.
Power hammers are also very large in size when compared to other equipment. The more force you need, the larger the machinery, and advanced models may take up as much as four cubic feet of space in your shop or more.
These larger machines also produce smoother, more equalized results because the sheer mass of the device absorbs vibration and movements through weight. That’s a boon for operators and the projects they complete—size improves comfort and outcomes all around. You can expect one of these larger machines to weigh up to 12,000 pounds.
Training and Safe Use
As with any other piece of industrial equipment, no worker should have access to a power hammer without proper training. The most common accidents relate to negligence—getting hands in the way of the hammer, wearing loose clothing that becomes caught in the machine, or being hit with flying debris (especially in the eyes). Much like a hand hammer, hitting your fingers will result in injury (and likely finger loss, too). That’s what makes having a safety protocol so important.
It’s also common for workshops to experience too much vibration or movement, even in larger devices. As any equipment company will tell you, the machine can only work correctly if you use it correctly in the first place. If you find your large-scale power hammer is uncomfortable to use with a high amount of recoil, it may be that it’s off-center or that you aren’t placing your dies and pieces in the right zone. Occasional calibration is the best way to keep everyone safe.
Where you place the material isn’t the only consideration; each project will demand a precise amount of pressure and material movement, too. Often, it’s best to run a test prototype before nailing down these numbers, adjusting the rate of fire as you go. Most brands and machines will provide average numbers for common projects within the manual.
If these warnings seem rather doom and gloom, don’t feel too stressed out—truthfully, power hammers are remarkably safe when used correctly. If you follow a proper safety protocol, they may even be more safe than handheld devices! Whether you’re using your power hammer for metalbending or something else entirely, it’s just a fantastic device to have around. If you’re considering a power hammer for your shop, give us a call at Quantum Machinery Group—we can help you explore your options!
Maintaining Strong Growth in the Manufacturing Industry
Improvements and innovations in technology have been a significant driving force for many industries. Many businesses today fail because of an inability to keep up with the times. The manufacturing industry heavily relies on getting the most productivity out of the least amount of resources possible, especially when it comes to metalworking machinery and metal bending. How much a production business embraces the advancements in technology and education plays a large part in determining their success.
Intelligent Use of Analytics
The manufacturing industry has held the same business model for a long time: selling a single complicated and intricate product to a customer with warranty and a service contract for repairs and maintenance. It’s worked for a long time, but it’s become less feasible over time due to changes in technology and real-time data flow.
Many manufacturing companies are moving toward an updated version of this business model to keep with the times. Selling a single piece of complicated machinery is still viable, though many customers want more from their purchase than just a user manual and repair options a phone call away.
New technology and apps enable manufacturers to integrate real-time updating software and components into their products. They use this information to work with their clients daily to tweak performance levels to their needs and know when the product requires maintenance.
Manufacturers that actively work with their clients to optimize the product will see a greater return on their investments. Building customer loyalty and retention opens up opportunities for more lucrative ventures down the road.
Educate Your Workers
Educated employees are always a valued asset for any business, and their worth has only increased with time. It’s imperative that contemporary manufacturing workers are knowledgeable about current trends in technology. Hiring more workers used to be a more feasible solution in the past, but finding employees that know what they’re doing is more crucial now than when manufacturing was in its adolescence.
STEM education is one of the keys to satisfying this need for smart workers. Ensure that your workers have the training and knowledge they need, whether you’re hiring fresh college graduates or providing supplemental education for your current workforce.
Operational Data Is Your Gold Mine
Improving efficiency is the name of the game in the current state of modern manufacturing. Creating more efficient production lines or methods is always beneficial, but maybe you’re hitting a brick wall. Maybe the cost of re-doing your infrastructure is too expensive or requires more research and development. Many manufacturers are facing these challenges, so they’re looking to squeeze every ounce of productivity out of what they have now.
Keep tabs on the operational data of your machines and devices to learn how to get the most out of them. Improving your efficiency by a few percent makes a big difference whether you’re mass producing or focusing on a single item. Your competitors are doing the same thing, so investing into advanced data collection technology is a great way to stay with, or ahead of, the curve. Quantum Machinery Group understands how to implement high-tech solutions to exceed your business standards. Our experienced staff and machinery can help you push your company ahead of the rest and bring innovation to your metalworking machinery.
